Operational Excellence Manager - Electronics (Batam)

1. Yield & Process Optimization

• Lead cross-functional teams to analyze yield losses using Fishbone, 5W, DOE, and Pareto analysis, targeting a ≥20% annual yield improvement.
• Drive Lean Six Sigma (DMAIC/DMADV) projects to optimize pick-and-place, soldering, coating, and other critical processes.
• Improve workflows, reduce cycle times, and optimize layouts using CAD and simulation tools to minimize waste.

2. Quality & Customer Satisfaction

• Implement SPC, FMEA, and Control Plans to enhance process stability and reduce customer complaints.
• Resolve escalated quality issues (e.g., solder defects, component failures) through robust CAPA and supplier/material evaluations.

3. Team Leadership

• Manage and mentor a team of 10+ process engineers, setting KPIs for scrap reduction, productivity, and complaint resolution.
• Train engineers in advanced problem-solving techniques and industry best practices (DFM, PFMEA).

4. Technical Innovation

• Collaborate with PE and R&D teams to qualify new materials and equipment.
• Drive automation and digitalization initiatives (IoT, MES integration) to enhance throughput and process efficiency.

5. Compliance & Reporting

• Ensure compliance with ISO 9001, IATF 16949, and other industry standards.
• Present weekly/monthly reports to executives on project ROI, cost savings, scrap rates, and quality metrics.